CERAMICS AND INSULATOR
Ceramics and insulators are critical components in various industries, from electronics to construction. These industries have shown steady growth in India in recent years, driven by government initiatives, increasing demand from key end-use sectors, and rising exports.
According to a report by Research and Markets, the Indian ceramics market is expected to grow at a CAGR of around 10% during 2021-2026. The growth is attributed to the increasing demand for ceramics in various end-use industries such as construction, healthcare, and electronics. The report also highlights the government’s focus on infrastructure development and smart cities, which is expected to boost the ceramics market in India further.
The Indian insulator industry is also showing growth, with a CAGR of around 6.5% during 2021-2026, according to another report by Research and Markets. The development is attributed to the increasing demand for electricity and the need for high-quality insulators in the power transmission and distribution sector. The report also notes that the government’s focus on renewable energy and the increasing investments in the power sector are driving the growth of the insulator industry in India.
Asian Granito India Limited, Kajaria Ceramics Limited, and Somany Ceramics Limited dominate the Indian ceramics industry. These companies have a strong presence in domestic and international markets, focusing on innovation and product development. The insulator industry in India is dominated by companies such as BHEL, ABB Limited, and Adani Power, among others.
The Indian ceramics industry is divided into sub-segments: tiles, sanitaryware, and tableware. The tiles segment is the largest in revenue, with a market share of around 70%, according to a report by IBEF (India Brand Equity Foundation). The sanitaryware segment is the second-largest, with a market share of approximately 22%. Finally, the tableware segment, which includes crockery and dinnerware, has a market share of around 5%.
In the insulator industry, the high voltage insulators segment is the largest, with a market share of around 60%, according to the Research and Markets report. On the other hand, the medium-voltage and low-voltage market share is about 25% and 15%, respectively.
Industrial pumps are crucial in various sectors, including India’s ceramics and insulator industries. These pumps are used for multiple applications, from transferring liquids and slurries to mixing and dispensing chemicals.
Ceramics Industry:In the ceramics industry, industrial pumps are mainly used to transfer slurries. A slurry is a mixture of clay and water that is used in the production of ceramics. The slurry is transferred from one process to another using pumps to maintain a constant flow rate and prevent blockages. The type of pump used depends on the characteristics of the slurry being pumped, such as its viscosity and particle size. Centrifugal pumps and diaphragm pumps are commonly used in the ceramics industry.
In addition to slurries, industrial pumps are also used to transfer other liquids, such as glazes and slip. Ice is a coating applied to ceramics to give them a smooth, glossy finish. A slip is a liquid mixture of clay, water, and other materials poured into molds to create ceramic objects. Industrial pumps ensure that these liquids are transferred efficiently and accurately, which is crucial for maintaining the quality of the final product.
Insulator Industry:In the insulator industry, industrial pumps are used for various applications, including mixing and dispensing chemicals. Insulators are made of ceramic or glass and isolate electrically charged components. Insulators’ production involves using multiple chemicals, including binders, solvents, and resins. Industrial pumps are used to mix these chemicals accurately, ensuring that the final product meets the required specifications.
In addition to mixing, industrial pumps are also used to dispense these chemicals into molds to produce insulators. This process requires precise control over the distributed chemicals’ flow rate and volume. Peristaltic pumps, gear pumps, and diaphragm pumps are commonly used for this purpose.
Another application of industrial pumps in the insulator industry is the transfer of liquids such as water and oil. These liquids are used for cooling and lubrication purposes, and their transfer is critical for ensuring that the production process runs smoothly.
JEE Pumps used in the Ceramics & Insulator Sector:
Types of Pumps and their application in the Ceramic and Insulator Industries
CENTRIFUGAL PUMPS
Centrifugal pumps are widely used in ceramics to transfer slurries, glazes, and other liquids. These pumps work by creating a centrifugal force that pushes the fluid from the center of the pump to the outlet. They are easy to control and require less maintenance. However, they are unsuitable for pumping highly viscous liquids or slurries with large particles.
DIAPHRAGM PUMPS
Diaphragm pumps, including slurries, are commonly used in ceramics to transfer corrosive and abrasive liquids. These pumps use a diaphragm to push the liquid through the pump. They are highly efficient, easy to maintain, and have a long lifespan. Diaphragm pumps are also suitable for use in high-pressure applications.
PERISTALTIC PUMPS
Peristaltic pumps are often used to mix and dispense chemicals in the insulator industry. These pumps compress a tube to push the liquid through the pump. They are ideal for pumping viscous liquids and corrosive chemicals and provide accurate control over the flow rate and volume of the fluid being pumped.
GEAR PUMPS
Gear pumps are commonly used in insulators to transfer liquids such as oil and water. These pumps use rotating gears to push the liquid through the pump. They are highly efficient and can handle high-viscosity liquids.
PROGRESSIVE CAVITY PUMPS
Progressive cavity pumps are used in the ceramics industry to transfer highly viscous and abrasive slurries. These pumps use a helical rotor and stator to move the liquid through the pump. They provide a steady flow rate and can handle large particle-sized solids.
SCREW PUMPS
Screw pumps are used in the insulator industry to transfer liquids and oils. These pumps use a helical screw to move the liquid through the pump. They are highly efficient and can handle high-viscosity liquids.
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